Tubular Cable Conveyors
Our tubular cable conveyors efficiently move materials from A to Z in a variety of industries. Its versatility in handling different material compositions, flow behaviors, and unique characteristics sets it apart from other conveyors.
What Is Tubular Cable Conveyor?
The tubular cable and disc conveyor is a mechanical conveyor that uses a specialized design for continuously moving materials through an enclosed tube. It consists of multiple essential components, such as the belt conveyor system.
- An enclosed tube.
- Nylon-coated stainless steel cable.
- Ensure that the cable has evenly spaced solid circular discs.
As the main component of the conveyor, the enclosed tube provides protection to the conveyed material from external pollutants like dust and debris. Made of sturdy and rust-resistant materials like stainless steel, the tube ensures a prolonged lifespan.
How Does Tubular Cable Conveyor Work?
Discover the functionality of tubular cable conveyors through their component design that enables the movement of materials within a closed tube. The drive unit provides the necessary power to move the discs, which in turn move the materials. The space between two discs gently propels food material through the enclosed tube. Watch our informative videos to see tubular drag cable systems in action.
The key benefit of using tubular cable conveyors is their unparalleled flexibility in handling a variety of materials and conveyor paths. With a flexible tube design that is completely enclosed, these conveyors offer the ability to transport materials in any direction – whether horizontally, vertically, or at an incline. This unique feature makes tubular cable conveyors an ideal choice for food processing facilities, where limited space often requires a conveyor system that can navigate tight areas or multiple levels.
Tubular Cable Conveyors
Handle Friable Materials Gently, Dust-Free, Efficiently
CableConveyors Tubular Cable Conveyors (also referred to as Disc Conveyors and Drag Conveyors) efficiently transfer bulk materials through stainless steel tubing using low-friction polymer discs attached to stainless steel cable. The discs and cable are powered by a wheel at one end of the system and tensioned by a wheel at the other end. This innovative design allows for single or multiple inlets and outlets, and the flexibility to route the tubing horizontally, vertically, or at any desired angle through small openings in walls or ceilings. With modular components, users can easily add, remove, or relocate inlets and outlets, as well as adjust the circuit length based on changing needs.
DISC AND CABLE ASSEMBLY
4 and 6 in. (102 and 152 mm) diameter Discs made of durable polymers are mounted on 304/316 Stainless Steel Cable and smoothly glide inside stainless steel tubing, effectively removing debris and enabling easy cleaning.
The wide range of materials that are compatible with CableConveyors conveyors include dried beans, cereals, coffees, dried fruits, frozen vegetables, grains, nuts, pet foods, seeds, snack foods, dried spices, teas, and other fragile/friable food products. Some common non-food materials that can also be transported include prills, pelletized products, and dried plant products like tobacco or hemp.
Features of Pneumatic Conveyor
- Follow industry best practices to minimize waste by carefully handling delicate materials and preserving product blends.
- Improve processing efficiency by managing various materials through multiple inlets and outlets, including dry, moist, and wet substances.
- Maximize plant space efficiency with versatile layouts that allow for complex circuits spanning three dimensions and portable configurations.
- Optimize your ROI with fast and effective conveying abilities of up to 11 ft³/min (0.31 m³/min) and exceptional durability of cables, allowing for continuous and dependable operation without the use of filters or cyclones.
- Maintain a safe and hygienic environment with a completely sealed and dust-free conveying system that prevents contamination.
Applications of Pneumatic Conveyor
Utilizing a three-plane operating ability, tubular conveyor systems provide a wide range of layout options. Our team of experienced engineers will evaluate your unique application requirements and any restrictions of your site to determine the optimal layout. While we offer various standard circuits, including those listed below, this assortment merely serves as a starting point and does not encompass the full extent of our conveyor solutions and engineering expertise.
FAQ of Pneumatic Conveyor
Should I Choose a Larger Conveyor for Certain Types of Materials?
Yes, for best handling and longevity, use a larger conveyor at a slower speed when dealing with sluggish, sticky, or abrasive materials, or if the conveyor will be heavily used. This is especially recommended for optimal performance.
When Is It Suitable to Use Smaller Conveyor Sizes and Faster Cable Speeds?
For optimal usage with non-abrasive materials or in situations where the duty cycle of the conveyor is low, it is recommended to use smaller conveyor sizes and faster cable speeds. This is especially useful for materials that flow easily.
What Is the Maximum Operating Speed of a CableConveyors Conveyor?
The CableConveyors conveyor have the capability to reach high speeds of up to 140 ft/min (43m/min), making them efficient and productive in any industry.
Can I Adjust the Speed of the Conveyor After Installation?
After installation, the conveyor’s speed can be easily modified through a variable frequency drive or by adjusting the gearing, providing flexibility to handle different capacities.
How Can Future Capacity Requirements Be Addressed?
Install a larger conveyor at a lower speed initially, with the option to increase speed using a variable frequency drive or gearing change for higher capacity needs.
How Do Surge Hoppers Affect the Choice of Conveyor Size?
Surge hoppers can aid in regulating feeding, resulting in a more consistent material flow. This can potentially enable the use of a smaller conveyor in certain situations.