Silica Sand Flexible Screw Conveyor: Efficient and Cost-Effective Material Handling
A Silica Sand Flexible Screw Conveyor is an industrial conveyor designed to handle silica sand transportation in various industries. It primarily consists of a thickened tendon hose (often blue in color) and is used extensively in warehouse storage, raw material transportation, and the in-and-out warehouse logistics sector. This conveyor system is highly effective for sand suction and delivery, offering a range of benefits such as long conveying intervals, high lift capacity, compact size, low noise, and low energy consumption.
Key Features and Specifications:
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Performance and Capacity
- The silica sand conveyor features a body length of 5-10 meters, with the ability to transport 3-15 tons of sand per hour.
- The machine weighs approximately 60 kilograms and operates on either 220V single-phase or 380V three-phase electricity, making it adaptable for various power supplies.
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Vehicle-Mounted Hose Sand Suction Machine
- The flexible screw conveyor can also be mounted on vehicles for easy transport and operation. Weighing 75 kilograms, it is lightweight and portable, ideal for on-the-go sand suction and delivery.
- The fuselage length is 8 meters, and the machine can pump 10-12 tons of grain per hour, making it a practical tool for use in rural or construction areas.
Flexible Design for Versatility
Flexible screw conveyors are made with a flexible screw wrapped inside a flexible or rigid plastic tube. This design allows the conveyor to navigate around obstacles and fit into tight spaces, making it suitable for various plant layouts and setups.
Efficient and Gentle Transportation
- Efficient Material Flow: The rotating screw mechanism moves silica sand smoothly and continuously along the tube, ensuring controlled material transport.
- Gentle Handling: The screw’s design minimizes the risk of degradation, preserving the integrity of the silica sand particles during transport.
Customizable Options
Silica sand flexible screw conveyors come in various lengths and diameters, and can be tailored to meet specific application needs. Their adaptability ensures they are an ideal choice for a wide range of industries.
Benefits of Using Flexible Screw Conveyors
- Simple Operation: The straightforward design of flexible screw conveyors makes them easy to operate and maintain, minimizing downtime and boosting productivity.
- Cost-Effective: These conveyors are typically more affordable in terms of initial investment and maintenance compared to other types of conveying systems, providing long-term cost savings.
Industries That Benefit from Silica Sand Flexible Screw Conveyors:
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Foundry Industry:
Silica sand is crucial for molding and casting in the foundry industry. Flexible screw conveyors efficiently transport silica sand to specific locations within foundries for use in production. -
Glass Manufacturing:
Silica sand is the primary material used in glass production. These conveyors ensure that silica sand is delivered to glass furnaces for melting and shaping. -
Construction Industry:
Silica sand plays a vital role in concrete production and sandblasting. Flexible screw conveyors help deliver silica sand directly to construction sites for various applications. -
Hydraulic Fracturing (Fracking) Industry:
In the oil and gas sector, silica sand is essential for hydraulic fracturing. These conveyors transport the sand to fracking sites to aid in extraction operations. -
Water Filtration:
Silica sand is commonly used in water filtration systems. Flexible screw conveyors transport the sand to water treatment plants for use in filtration processes.
Operational Tips for Silica Sand Flexible Screw Conveyors:
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Power Supply Check:
Ensure that the power supply matches the machine’s requirements. A dedicated operator should be responsible for monitoring the system. In case of any abnormalities, immediately cut off the power to prevent damage. Resume operation only after resolving the issue. -
V-Belt Maintenance:
While the V-belt is adjusted at the factory, it may loosen over time, affecting the discharge efficiency. If this happens, stop the conveyor, open the side plates, and adjust the motor bolts. If the V-belt is excessively worn, replace it with a new one of the same model. It’s normal for the machine to experience some vibration during startup without load, and materials can be loaded immediately afterward. -
Blockage Removal:
If the discharge port is blocked, open the front cover to check for any foreign objects inside the material box. Remove any debris, including cloth strips, plastic, or other entanglements. If there is sand buildup in the discharge pipe, clear it (about 1 meter) to ensure smooth operation.