Skip to content

German Technology Leads The Way: Tubular Cable Conveyors Revolutionize Breakfast Cereal Processing

To ensure optimal product safety and high throughput, it is crucial for food manufacturers to carefully consider their material handling systems throughout each stage of the production line. While the use of top-of-the-line processing equipment is important, inefficient conveying systems can significantly hinder finished product quality and volume.

This is especially prevalent in the breakfast cereal industry, where various conveyor applications are used to transport products between process sequences. Maximize your food manufacturing efficiency with proper material handling at every step of the production process. Don’t let inefficient conveyor systems hold back your breakfast cereal production – invest in top-of-the-line equipment for optimal quality and volume.

Critical Conveying Challenges in Breakfast Cereal Production
Breakfast cereal processing plants face numerous challenges when it comes to moving their product through various stages of production and into final packaging without damage. It is crucial to keep the clusters, loops, puffs, and flakes intact, but this can be difficult as the product is dropped onto conveyor systems at the end of each processing step. To avoid breakage, managers and engineers must carefully consider the conveying methods used throughout the entire manufacturing process.

Product contamination is also a significant concern, as foreign matter must be kept out of the food stream. Traditional conveying methods such as bucket elevators and belt conveyors can contribute to this problem due to their open profile. In addition, line changeovers can be time-consuming and impact production efficiency if conveying systems are not cleaned properly. To maintain profitability and product integrity, cereal processors must implement efficient changeover processes and prioritize system cleanliness. Maximizing efficiency and maintaining product integrity are top priorities for cereal processing plants.

To achieve this, careful consideration must be given to the conveying methods used throughout the entire manufacturing process. Traditional methods, such as bucket elevators and belt conveyors, can lead to product breakage and contamination with foreign matter due to their open profile. In addition, time-consuming line changeovers can negatively impact production efficiency if conveying systems are not properly cleaned. To ensure profitability and product quality, cereal processors must prioritize efficient changeover processes and prioritize system cleanliness, resulting in intact clusters, loops, puffs, and flakes in each box.

Traditional Systems for Conveying Breakfast Cereal
The most commonly used conveyor systems in the breakfast cereal processing industry have been open conveyors, such as flat-belt conveyors and bucket elevators, for many years. However, due to the limitations of these open systems, many cereal processors have switched to closed-system tube conveyors. While both types of conveyors have their own strengths and weaknesses, they are essential in transporting cereal products from raw materials to packaging.

In this product description, we will assess the major types of conveyors used in breakfast cereal processing, including flat-belt conveyors, bucket elevators, pneumatic conveyors, auger conveyors, aeromechanical conveyors, and tubular drag chain conveyors. Each of these conveyors has unique features that make them suitable for different applications, but it is important to consider potential risks and challenges, such as cross-contamination, product breakage, and downtime when selecting a conveyor system for your cereal processing needs.

Find the perfect conveyor system for your breakfast cereal processing needs. Discover the benefits of closed-system tube conveyors and how they have improved efficiency and safety for cereal processors. Learn about the various types of conveyors, including flat-belt conveyors, bucket elevators, pneumatic conveyors, auger conveyors, aeromechanical conveyors, and tubular drag chain conveyors, to determine the best fit for your unique production requirements while minimizing potential risks and challenges.

Trust in our comprehensive expertise and experience in the breakfast cereal processing industry to guide you toward the ideal conveyor system solution.

Modern breakfast cereal processing plants face increasingly complex demands, including the need for cost-efficiency and higher throughput. As a result, traditional conveying systems are being replaced by more advanced technology that delivers improved efficiency, safety, and savings in labor and energy costs.

The impact of these new systems on overall operational costs and plant ROI cannot be underestimated. Upgrading to a modern cereal processing plant offers numerous benefits. With advanced technology, you’ll see an increase in efficiency and safety, as well as a decrease in labor and energy costs. This translates to a significant impact on overall operational costs and return on investment for the plant.

The tubular drag cable conveyor has quickly become the preferred system for moving breakfast cereal during all stages of production. It gently transports fragile cereals through an enclosed tube without the use of air, eliminating product degradation. This latest generation of conveyors can handle up to 49,000 pounds of cereal per hour at a low speed. Similar to tubular drag chain conveyors, it features a patented, coated, flexible stainless steel drag cable that pulls product through the tube using solid circular discs. The cable’s design prevents debris from accumulating and allows for easy cleaning at multiple points.

The system also employs advanced cleaning mechanisms to reduce build-up. A self-tensioning device and energy-efficient variable-speed motors make this conveyor a low-maintenance, cost-saving option for breakfast cereal production. The tubular drag cable conveyor gently and smoothly transports fragile cereals at a low speed, preserving their integrity and preventing product degradation. With the capacity to handle up to 49,000 pounds of cereal per hour, this latest generation of conveyors offers a highly efficient solution for breakfast cereal production.

The innovative design, featuring a patented, coated, flexible stainless steel drag cable and solid circular discs, prevents debris buildup and allows for easy cleaning at multiple points. Along with advanced cleaning mechanisms, a self-tensioning device and energy-efficient variable-speed motors make this conveyor a low-maintenance, cost-saving option for breakfast cereal production.

Versatile Integration throughout All Breakfast Cereal Production Processes
This tubular drag conveyor system is capable of seamlessly integrating with any stage of the cereal production process, including receipt, weighing, mixing, extrusion, tempering, flaking, toasting, coating, drying, and packaging. It is an ideal transportation method for minimizing product damage, contamination, and dust accumulation in high-risk areas like end-of-line processing. As more breakfast cereal processors prioritize quality and product safety, this system is becoming increasingly popular for its cleanliness, efficiency, and ability to be easily incorporated into existing processes.

In fact, some major manufacturers are utilizing the system throughout their entire production line, from initial mixing to final packaging. With its enclosed, low-risk design and exceptional performance, the tubular drag conveyor is a highly effective and efficient solution for the cereal production industry. The tubular drag conveyor system is not only versatile but also prioritizes quality and safety in cereal production.

Its enclosed design and efficient performance make it a top choice for manufacturers, with some even incorporating it into their entire production line. From minimizing product damage and contamination to reducing dust accumulation, this system ensures a high level of cleanliness and efficiency in every stage of the production process. With its exceptional capabilities, the tubular drag conveyor is a valuable and reliable solution for the cereal industry.

× WhatsApp Chat