Silica Sand Flexible Screw Conveyor: Efficient and Versatile Material Handling Solution
The Silica Sand Flexible Screw Conveyor is an industrial conveying system primarily designed for transporting silica sand. It is composed of a durable thickened tendon hose (typically blue), ideal for use in warehouse storage, material in-and-out handling, and raw material transportation industries. This conveyor system excels in sand suction and delivery, offering a range of benefits such as:
- Long Conveying Distance
- High Lift Capacity
- Compact Size
- Low Noise and Energy Consumption
This system supports a variety of delivery methods, including single suction, pressure delivery, or a combination of suction and pressure.
Key Features and Applications
1. Silica Sand Loading and Transportation (Vehicle-Mounted Hose Sand Suction Machine):
This practical machine is designed for efficient conveying and loading of silica sand. It can be directly mounted on a vehicle, offering lightweight portability and ease of use. With a body length of 8 meters, it can pump 10-12 tons of grain per hour, weighing just 75 kilograms—ideal for grain transport in rural areas.
2. Flexible Design for Tight Spaces:
Flexible screw conveyors feature a screw wrapped in a flexible or rigid plastic tube. This design allows for easy navigation around obstacles and fitting into confined spaces, making it perfect for varied plant layouts.
3. Efficient and Controlled Transportation:
The screw mechanism within the conveyor rotates to move silica sand smoothly along the tube, ensuring continuous, controlled material flow.
4. Gentle Handling for Product Integrity:
The design of the flexible screw minimizes agitation, ensuring minimal degradation of silica sand particles during transport, preserving their integrity.
5. Customizable to Your Needs:
Flexible screw conveyors come in various lengths and diameters, and they can be tailored to meet specific application requirements.
6. Simple Operation and Maintenance:
These conveyors are easy to operate and maintain, reducing downtime and boosting productivity. The simplicity of the design ensures a smooth running system with minimal technical expertise required.
7. Cost-Effective:
Compared to other material handling systems, flexible screw conveyors generally offer lower upfront investment and maintenance costs.
Industries Benefiting from Silica Sand Flexible Screw Conveyors:
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Foundry Industry: Silica sand plays a crucial role in molding and casting processes. Flexible screw conveyors ensure efficient sand transport to various locations within the foundry.
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Glass Manufacturing: Silica sand is a key ingredient in glass production. These conveyors efficiently transport sand to glass furnaces for melting and shaping.
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Construction Industry: In construction, silica sand is used for concrete production, sandblasting, and more. Flexible screw conveyors help transport sand efficiently to job sites.
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Hydraulic Fracturing: The oil and gas industry uses silica sand in hydraulic fracturing. These conveyors can move the sand to extraction sites for use in fracking operations.
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Water Filtration: Silica sand is a common medium in water filtration systems. Flexible screw conveyors transport it to water treatment plants for effective filtration.
Operation and Maintenance Guidelines
1. Power Supply Check:
Before operating the conveyor, ensure the power supply is reliable and matches the system’s specifications. Assign a dedicated person to monitor the operation. In case of any irregularities, immediately disconnect the power to avoid damaging the equipment. Resume operation only after resolving any issues.
2. V-Belt Adjustment:
The V-belt is adjusted during factory setup, but over time, it may loosen, affecting performance. If this occurs, stop the conveyor and adjust the motor bolts. If the V-belt is excessively worn, replace it with a compatible one. It’s normal to experience slight vibration during startup without load, but the machine can handle material loading immediately after.
3. Handling Discharge Blockages:
If the discharge port becomes blocked during operation, open the front cover to inspect the material box for any foreign objects. Remove any obstructions, including cloth strips or plastic, that may have tangled in the feed port. Additionally, clear sand build-up (about 1 meter) in the discharge port pipe and ensure smooth operation.