For food processing companies, protecting delicate and high-value products from damage is crucial in maintaining profits. Even a small difference in waste, such as 1% versus 5%, can greatly impact the bottom line. That’s why it’s important to carefully consider the type of conveyor used to transport fragile materials. High-velocity air-power systems may seem efficient, but they can cause significant damage and decrease the value of the product.
For example, whole coffee beans can lose flavor and aroma when subjected to high air speeds, and a broken macadamia nut can lose half of its value. To avoid these issues, food processors are beginning to use gentler conveyors, such as tubular cable conveyors, that can safely transfer delicate products without damaging them. By choosing the right conveyor, companies can prevent unnecessary product waste and maintain the value and integrity of their high-quality products.
Protect your profits and preserve your products’ value by choosing a gentler conveyor like the tubular cable conveyor. High-velocity air-power systems may seem attractive, but they can cause significant damage and decrease product quality. For example, whole coffee beans can lose flavor and aroma, while a broken macadamia nut can lose up to half its value. Don’t risk losing profits and damaging your reputation – opt for a gentler conveyor option.
Air conveyors can present challenges when handling fragile and high-value food products at high velocities. Different types of pneumatic conveyors, such as dilute and dense phase, each have their own pressure and vacuum systems which can contribute to product breakage. In addition, aeromechanical conveyors, which use a wire rope and tube to transport products, can also cause damage due to the high speeds and changes in direction.
It is important to consider the vulnerability of delicate food items when using these systems, as any impact or directional change can compromise their integrity. Maximize your production efficiency while minimizing the risk of product damage. Our advanced air conveyors offer a variety of pressure and vacuum systems to handle delicate food items at high speeds with precision and care. Trust the expertise of our pneumatic conveyor systems to provide a safe and efficient solution for your high-value food products.
A milder method to increase profits is by utilizing tubular cable conveyors to protect delicate, high-value food products. These systems use a sealed tube and flexible stainless-steel drag cable to move products at a low speed, minimizing waste and preserving product integrity without the use of air. In the food industry, these conveyors are commonly used for products like nuts, cereal, coffee, snacks, pet food, beans, and seeds, and can convey up to 2,000 cubic feet per hour (56m3/hr).
The conveyors also have interchangeable components, making it easy to expand or reconfigure the length and conveying path for different products and applications. Additionally, tubular cable conveyors are a safer option for handling sticky or easily compacted materials compared to air-powered conveying systems. By following these guidelines, food industry manufacturers can decrease product damage down to 1-2% and ensure the safe and gentle transfer of their goods.
Up to 2,000 cubic feet of product can be safely transferred per hour using this method. This system uses a sealed tube and flexible stainless-steel drag cable to move products at a low speed, minimizing waste and preserving product integrity without the use of air. Its interchangeable components also make it easy to expand or reconfigure the length and conveying path for different products and applications. In addition, tubular cable conveyors are a safer option for handling sticky or easily compacted materials compared to air-powered conveying systems. By utilizing this technology, food industry manufacturers can decrease product damage down to 1-2%.
A pneumatic conveying system operates at high velocity, requiring larger, power-hungry motors to run fans, blowers, and rotary valves. Additionally, the use of a pressure tank that requires compressed air results in even more energy consumption. The noise level is also a concern, as these systems can be quite loud. In contrast, a tubular cable system operates at low speeds, producing minimal noise and utilizing significantly less energy.
It can save up to 90% of the energy used by a pneumatic system, making it a more sustainable and cost-effective option. Furthermore, the reduced noise levels allow for easier communication around the system, and the potential energy savings can result in a one-year ROI for dense phase models. A tubular cable system offers numerous benefits over traditional pneumatic conveying systems.
With low speeds and minimal noise, it allows for easier communication and operates at a significantly lower energy consumption rate. In fact, it can save up to 90% of the energy used by a pneumatic system, making it a more sustainable and cost-effective option. Additionally, the potential energy savings can result in a one-year ROI for dense phase models, making this system not only efficient but also financially beneficial for businesses.