Industrial processing companies, including those that produce food, animal feed, pharmaceuticals, chemicals, and plastics, are responsible for handling a wide range of powders and bulk solids. With each unique application and material having its specific requirements, it can be challenging to determine the best type of conveyor to use. In this article, we will examine the cable-type tubular drag conveyors, discussing their functionality, strengths, limitations, and suitable applications.
Uncertainty and inefficiency are common concerns when it comes to handling powders and bulk solids. That’s why industrial processing companies rely on the cable-type tubular drag conveyor. Its advanced design offers impressive functionality in a wide range of applications, making it a versatile and reliable solution for material handling. With its proven track record, this conveyor is a top choice for industries producing food, animal feed, pharmaceuticals, chemicals, and plastics.
The conveying process for dry materials involves various types of conveyors. Traditional drag conveyors use a series of plates or paddles to pull materials through a trough, while a more advanced method is used by tubular drag conveyors, which use smooth disc-shaped paddles and a continuous smooth cable to gently convey materials through an enclosed tube. This cable and disc system is powered by a motor-driven sprocket located after the destination, while a non-powered sprocket at the other end maintains the desired tension on the cable.
This system is impressively simple, clean, and reliable, thanks to the engineering effort put into its design. From traditional to advanced, our conveyors are designed to provide the smoothest and most efficient materials delivery. The cable and disc system, powered by a motor-driven sprocket, operates with impressive simplicity and reliability.
Advantages of Tubular Drag Conveyors
Many benefits of tubular drag conveyors revolve around their gentle handling and clean system. In industries where product integrity is crucial, maintaining the desired particle size and shape is essential. Other conveyor types struggle to meet this requirement, as high velocities can cause particle degradation through collisions and impacts with hard surfaces. In contrast, tubular drag conveyors operate at a slow speed of 20 to 140 ft/min, minimizing breakage and dust generation.
Additionally, their closed system design results in minimal residual material and reduced cross-contamination. End customers who prioritize cleaning to prevent contamination or pathogens can rely on unique and thorough cleaning methods specifically developed for tubular drag conveyors. Automation of this process can further reduce labor requirements.
Optimize your production with tubular drag conveyors. Operating at a slow speed of 20 to 140 ft/min, these conveyors minimize particle breakage and dust generation, ensuring product integrity and quality. The closed system design keeps material contained, reducing cross-contamination and improving cleaning for your end customers. With unique and efficient cleaning methods developed specifically for tubular drag conveyors, you can trust in the safety and efficiency of your system.
Disadvantages of Tubular Drag Conveyors
The use of tubular drag conveyors has its advantages and disadvantages due to their mechanical design. One of the drawbacks is the need for a closed loop of tubing for the cable to return to the material inlet. Additionally, frequent changes in direction can cause increased friction and stress on the moving parts, which can limit the layout and length of the conveyor. However, these mechanical components have been improved by equipment engineers to ensure longevity, and sensors can be included to detect any issues.
End-users have praised this type of conveyor for its reliability, with many reporting trouble-free operation for several years. Maximize efficiency and minimize repair costs. Tubular drag conveyors have been designed with improved mechanical components and sensors for long-lasting operation. With little to no issues reported by end-users, you can trust that this conveyor will do the job without causing major disruptions.
The tubular drag conveyor is a superior choice for handling friable products, making it particularly desirable for delicate ingredients such as nuts, coffee, pet food, crackers, snack food, cereal, and pelletized products like animal food. Compared to other conveyors, it generates less dust and offers easier cleaning and maintenance. With its layout flexibility, it is well-suited for short, simple configurations with multiple direction changes.
When selecting a conveying option, it is important to consider the specific requirements, materials, and regulations of the application. No single option is perfect for every situation, which is why there are various options available. For challenging applications, tubular drag conveyors can provide the ideal solution with their unique strengths and advantages. Tubular drag conveyors are an ideal solution for challenging applications due to their unique strengths and advantages.
Compared to other conveyors, they generate less dust and provide easier cleaning and maintenance, making them a superior choice for handling friable products such as nuts, coffee, pet food, crackers, snack food, cereal, and pelletized animal food. Additionally, with their layout flexibility, they are well-suited for short, simple configurations with multiple direction changes.
When selecting a conveying option, it is important to carefully consider the specific requirements, materials, and regulations of the application, as no single option is perfect for every situation. However, for delicate ingredients and challenging applications, tubular drag conveyors offer unparalleled benefits.