Efficient and energy-saving pneumatic applications can help recover initial investment costs quickly, as they reduce the total energy costs in pneumatic systems. It is crucial to focus on optimizing pressure values and preventing leakages as our fundamental principles.
Pneumatic conveyors are typically utilized to transport granular or powdered substances through an enclosed system powered by an air stream. The machines operate on the principle of transferring the kinetic energy of the air. This clean energy source minimizes material losses and environmental pollution, resulting in a zero loss transfer operation. Efficiently move large quantities of granular or powdered substances without any loss or harm to the environment. With pneumatic conveyors, air is the power source for a reliable and clean transfer operation.
Advantages of pneumatic conveyors compared to mechanical conveyors;
• Installation and maintenance processes are simple and straightforward.
• This system offers versatile solutions for facilities with its adaptable transmission lines and ability to function in dust-free environments, enabling materials to be easily conveyed in various directions.
• By minimizing material loss and environmental pollution, this system ensures efficient transfer operations. • Additionally, this system provides flexibility in material transfer, allowing for transportation between single or multiple points.
• With a compact size and impressive carrying capacity, it takes up less space compared to mechanical conveyors.
• It also ensures high levels of work safety as it is a closed system, minimizing the risk of industrial accidents and avoiding direct contact with mechanical transmission systems. This system offers versatile solutions for facilities, providing adaptable transmission lines that are able to function in dust-free environments. Through its simple installation and maintenance processes, materials can be easily conveyed in various directions with minimal loss and environmental impact.
With its flexibility in material transfer, transportation between single or multiple points is made possible. Additionally, its compact size and impressive carrying capacity prove to take up less space compared to mechanical conveyors. Furthermore, this closed system guarantees high levels of work safety by minimizing the risk of industrial accidents and eliminating direct contact with mechanical transmission systems.
On the other hand, pneumatic conveyor systems have some disadvantages; • Energy consumption is high, • It is not possible to transfer all materials, • Initial investment costs are high,
Common pneumatic conveying methods;
• Condensed phase pneumatic conveying systems, • Sparse phase pneumatic conveying systems • Vacuum conveying systems.
ENERGY EFFICIENCY IN PNEUMATICS
To ensure efficient operation and cost savings in pneumatic systems, a thorough energy saving precautions study should be conducted to identify and prevent potential energy losses. By investing in energy-saving measures, such as preventing leaks and optimizing pressure levels, pneumatic applications can quickly recover initial investments and reduce energy consumption. With energy costs accounting for over half of the total cost, prioritizing efficiency in pneumatic design is crucial for cost-effective operation.
The efficient use of energy requires consideration of three factors: sizing, hose lengths, and pressure adjustments. Accurately sizing pneumatic components is crucial for maximizing efficiency and minimizing energy consumption. Additionally, managing units from a single center can reduce the number of hose and connector components, leading to energy savings. Lastly, adjusting pressure levels can greatly increase energy efficiency.
Why are we using large equipment for minor tasks? Choosing the right size of structure is crucial for improving energy efficiency. While great efforts are put into conserving energy, the most effective solution can only be achieved by utilizing products specifically designed to meet your unique requirements. It is common to oversize equipment due to the “bigger is better” mindset, but this can be avoided by using compact components. By reducing cylinder diameters and utilizing smaller valves, up to 15% energy can be saved while still maintaining an efficient and cost-effective machine design.
Why are you creating unnecessary problems and complications with long hoses?
Maximize your air supply efficiency with our innovative cylinder-valve units. Say goodbye to long lines and excessive energy consumption. Our direct connections between cylinders and valves offer up to 35% savings and minimal pressure losses. Enjoy easy installation and maintenance, quicker response times, and higher cycle frequency. A must-have for any industry expert.
Why are you causing redundant burdens with excessive energy?
Maximize energy efficiency with intelligent pressure adjustment. Actions may be limited if there is low pressure usage, and excess pressure can result in energy waste. To save up to 25%, it is critical to use the right amount of pressure for every application, which can be achieved through the use of electro-pneumatic pressure regulators that combine digital control with cutting-edge proportional technology.
Utilize only the necessary amount of pressure and allow smart control systems to continuously compare current values with ideal values. Additionally, cylinders can benefit from using lower pressure levels during return strokes. Take advantage of electro-pneumatic pressure control valves to execute low-pressure cycles and seamlessly transition to required pressure levels during forceful cycles. By implementing efficient pressure usage, energy savings of up to 25% can be achieved.